The ERP Built for Injection Molders — Not Bolted On After the Fact

Your floor runs on clamping forces, color-run sequences, regrind ratios, and cycle-time targets. Generic ERPs don't understand any of that. Naologic is purpose-built for injection molding - from family mold costing and mold-press compatibility validation to automated regrind tracking and directional changeover sequencing. One platform. Every press, every mold, every pound of resin accounted for.

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The injection molding problem

Your generic ERP was never designed for the physics of plastics

Family Molds Break Your Costing

Standard ERPs assume one machine cycle produces one part. When a family mold yields four different SKUs in a single shot, your job costing, scheduling, and inventory splits fall apart. Every run becomes a manual reconciliation exercise that nobody trusts.

Regrind Is Invisible to Your Ledger

You regrind sprues, runners, and reject parts to mix back with virgin resin. But your software treats that scrap as destroyed — skewing your material costs, breaking lot traceability for automotive and medical customers, and leaving inventory perpetually wrong.

Scheduling Ignores Your Constraints

Press tonnage, mold availability, color-run sequencing, and mandatory resin drying times must all align simultaneously. A scheduler that only knows "machine + time" forces your planners into spreadsheets — or worse, a whiteboard.

Micro-Stoppages Kill Margin Silently

A two-second cycle time delay on a press running 24/7 destroys thousands of dollars in margin per week. Without real-time weight and output monitoring, you only discover the bleed after the production report lands on your desk — too late.

Every feature maps directly to how you run your floor

Naologic doesn't bolt injection-specific features onto a horizontal platform. From clamping force validation and directional changeover matrices to regrind conversion algorithms and carbon black content tracking, every capability reflects the physical reality of running presses, managing molds, and tracking resin.

Mold & Tooling Intelligence

Register every mold as a digital Tool Model with exact clamping force limits, tie-bar dimensions, and cycle time baselines. The scheduler physically blocks incompatible press-mold pairings — preventing catastrophic machine damage before a job is ever assigned.

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Scrap Regrind Conversion

Log scrap by weight and location. Define precise regrind mix percentages. The system converts processed waste back into a distinct, traceable, costed raw material SKU in your inventory — preserving lot lineage for automotive and medical audit requirements.

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Directional Changeover Scheduling

Going from white to black resin takes 10 minutes. Going from black to white takes 2 hours. Naologic's dynamic changeover matrices capture this directional complexity. The scheduler groups similar color runs and calculates exact transition times per product variant pairing.

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Real-Time Weight & Output Monitoring

Live over/under weight visualizations continuously compare actual output against your BOM's theoretical calculations. If a press is running heavy and silently consuming excess resin, scale-alerts notify the floor manager instantly — mid-run, not post-mortem.

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Measured results

Injection molders on Naologic see gains across the entire operation

When your mold data, regrind tracking, scheduling constraints, and quality workflows live in one connected system, the gains compound across every press cycle. Stop leaking margin through disconnected spreadsheets and manual reconciliation. Start measuring what actually matters.

40%
reduction in scheduling changeover downtime through intelligent color-run sequencing and directional changeover matrices
99.9%
lot traceability accuracy across virgin resin, regrind blends, and finished goods — meeting automotive IATF and medical FDA audit requirements
3x
faster month-end job costing with automated production reports capturing exact labor, material, overhead, and regrind consumption per manufacturing order
85%+
Overall Equipment Effectiveness achieved through real-time cycle monitoring, automated downtime logging, and proactive over/under weight alerts

From press to shipment

How Naologic runs your injection molding floor

End-to-end visibility, one platform.

100%

of your resin consumption, mold lifecycle, quality certifications, and job costing — tracked in real-time from a single source of truth

Define Your Molds, Presses & BOMs

Register Tool Models with clamping force constraints and physical dimensions. Build intelligent Bills of Materials with percentage-based consumption strategies for resin blends, additive letdowns, and colorant ratios. Configure machine-level blending modes and carbon black content boundaries. Map visual routing strategies on an interactive canvas — and link molds directly to routing steps so the scheduler validates availability automatically.

Schedule Against Real Constraints

Execute on the Floor — Digitally

Track Regrind and Material Consumption

Inspect, Certify & Ship

Analyze, Improve, Repeat

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Deep capabilities

Every feature an injection molder needs — in one platform

Naologic covers the complete operational lifecycle of an injection molding facility. From quoting and purchasing raw resin to scheduling presses, managing molds, tracking quality, converting regrind, and shipping certified finished goods — every module is connected and every data point flows to your financials automatically. Below is a detailed breakdown of the capabilities most critical to injection molders.

Tool Models - Clamping Force & Dimension Validation

Define comprehensive mold profiles with exact clamping force limits, tie-bar dimensions, exterior fit specifications, and baseline cycle time standards. The scheduler cross-references these physics against your press capabilities and physically blocks incompatible pairings — preventing catastrophic machine damage before a job is ever assigned.

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Tool Assets - Lifecycle & Ownership Tracking

Register every individual mold and die as a unique, serialized Tool Asset. Track exact physical bin locations, total lifecycle shot counts, purchase dates, depreciation schedules, and strict customer vs. internal ownership attribution. Never misplace a customer's $50,000 custom mold again.

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Tooling for Route Steps

Link required molds and dies directly to specific routing operations. The Master Scheduler verifies that the physical tool is available and not under maintenance before allowing any job to be scheduled against it — preventing the chaos of discovering a mold is out for repair after the job is already queued.

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Why switch

Naologic vs. Legacy Plastics ERPs

GlobalShop Solutions and DelmiaWorks were built in a different era. They force injection molders into workarounds for the workflows that matter most — mold compatibility validation, regrind tracking, resin-specific quality testing, and constraint-based scheduling. Naologic was designed from the ground up for the physics and economics of your floor.

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Legacy Plastics ERPs
Legacy Plastics ERPs
Mold & Tooling
Tool Models with clamping force limits and physical dimension validation
Tool Asset lifecycle tracking with customer ownership and bin-level location
Mold-press compatibility blocking in the scheduler
Tooling-to-routing-step linkage with availability verification
Material & Regrind
Scrap-to-regrind conversion with mix percentages and lot traceability
Resin Configuration with melt flow, density, and ash testing
Real-time over/under weight alerts during active production
Machine-level blending modes (additive letdown, weight basis)
Scheduling & Constraints
Directional changeover matrices (from/to variant pairings)
SKU-specific output rates per press
Reflow scheduling optimization with one-click timeline compression
Minimum batch quantity enforcement per work center
Interactive Gantt with 10,000+ concurrent job support
Quality & Compliance
Variant-level dimensional tolerances (thickness, ovality, diameter)
Variant-level printline information pushed to Job Sheets
Automated NCR generation from failed inspections with quarantine
Machine-embedded quality standards with rejection rate limits
Platform & Usability
Tablet-native shopfloor UI designed for gloved operators
AI-powered Logic Pilot with 5 autonomy levels
Implementation in days, not months

AI for injection molders

Logic Pilot understands your floor — not just your data

Naologic's embedded AI isn't a chatbot. At Level 1, operators ask natural language questions about resin stock, mold locations, and active job statuses across every module. At Level 2, the AI proactively analyzes your production schedule and surfaces optimization opportunities - recommending a color-run resequencing that saves 90 minutes of changeover, or flagging a regrind mix ratio that's drifting from spec. At Level 3, it drafts RFQs for depleted resin stock and routes them for your approval. At Level 4, it handles routine data entry autonomously. Five levels of autonomy, fully configurable. The AI works at the speed your team is comfortable with.

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Live on the floor in days - not quarters

Naologic implementations are measured in weeks. We map your molds, presses, BOMs, resin configurations, and routing strategies into the system. Your team starts scheduling real jobs on the interactive Gantt, and operators clock into digital job sheets on mounted tablets — all within a focused onboarding sprint. No 18-month rollout. No six-figure consulting engagement.

1

Map Your Floor

We import your work centers, press specifications, mold inventory, resin configurations, and existing BOMs. Clamping force constraints, changeover matrices, blending mode settings, and carbon black bounds are configured per machine and material.

2

Build Your Schedule

our production planners drag-and-drop manufacturing orders onto the Gantt timeline. Mold availability, press tonnage, and color-run sequencing are validated in real-time. The Reflow algorithm compresses the timeline to maximize OEE.

3

Go Live on the Floor

Operators open Job Sheets on mounted tablets. They clock in, view work instructions with embedded printlines, log produced quantities, and report scrap with mandatory reason codes — all through a touch-optimized interface designed for factory conditions.

4

Analyze and Optimize

Production reports compile automatically. Scrap trends, shift comparisons, weight variance data, and OEE metrics surface in real-time dashboards. Your Logic Pilot starts recommending optimizations within the first month of live production data.

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FAQs

Common questions from injection molders

We've implemented Naologic in injection molding facilities running everything from single-cavity prototype tools to 128-cavity high-volume production molds. Here are the questions we hear most from plant managers and operations leaders evaluating a switch from legacy plastics ERPs.

How long does implementation take for an injection molding shop?

Most injection molding facilities are scheduling live production on Naologic within 4–8 weeks. We import your mold inventory, press specs, resin configurations, BOMs, and routing strategies during a focused onboarding sprint. Your team is running real jobs inside the first month.

Can you import data from GlobalShop Solutions or DelmiaWorks?

Yes. We provide structured data migration from legacy plastics ERPs. We map your existing mold records, work center configurations, BOM structures, and resin profiles into Naologic's data model. Historical production data can be archived for reference and trend analysis

Do we need to change our floor processes to fit the software?

No. Naologic is configurable at every level without custom code. Your BOMs, routing strategies, resin configurations, quality control points, changeover matrices, and blending modes are defined by you — not forced by the software. If you run additive letdown at one press and total weight basis at another, the system handles both.

Built for injection molders

Stop forcing your floor into software that doesn't understand plastics

Naologic replaces the disconnected spreadsheets, whiteboards, and legacy systems that silently drain margin from every press cycle. When your mold physics, regrind tracking, resin configurations, scheduling constraints, and quality workflows live in one connected platform, you stop fighting your software and start running your business. See what Naologic looks like managing your presses, your molds, and your resin - not someone else's factory.

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