Three problems every rotomolder knows - and no generic ERP solves
Carousel Chaos Your arms carry different molds through a shared oven simultaneously. The cycle is dictated by the slowest cook. Generic ERPs can't group SKUs by thermal profile or schedule concurrent jobs on independent arms - forcing planners into manual spreadsheets every single day.
Learn how we solve it ›Phantom Inventory Operators manually weigh and load resin powder into open molds, adjusting on the fly for humidity and density. Rigid BOMs expect fixed consumption. The result: severe inventory drift, inaccurate job costing, and month-end reconciliation nightmares that cost you thousands.
See routing and BOM ›Secondary Ops Gridlock our 300-gallon tanks and kayak hulls don't leave the oven finished. CNC routing, deflashing, foam-filling, and spin-welding are labor-intensive and space-consuming. ERPs that ignore downstream routing create massive WIP bottlenecks and shop-floor traffic jams.
Explore downstream routing ›Measured results from manufacturers like yours
Rotational molders switching from generic systems and spreadsheets to Naologic report dramatic improvements across scheduling, inventory accuracy, and downstream throughput. These are the numbers that matter on your floor.
Carousel scheduling
Schedule every arm independently - grouped by thermal compatibility
Naologic doesn't treat your carousel like a single machine running one job. Each arm is an independent scheduling unit. The system automatically groups SKUs with compatible cook times and thermal profiles, calculates the slowest arm's cycle, and sequences jobs to minimize wasted oven time. Partial changeover matrices define the exact time penalty for transitioning between mold types on each arm, so your Gantt chart reflects physical reality — not sof
Ship 300-gallon tanks as precisely as you mold them
Freight & Truckload Optimization
Rotomolded products are massive. Standard parcel tools are useless. Naologic provides LTL and FTL configuration to pack trucks efficiently and enforce price-per-mile maximums that protect your margins.
- Freight shipping with truckload configuration
- Price per mile rules with auto-flagging
- Bill of Lading splits for partial shipments
- Shipping adjustments before dispatch
Labels, BoLs & Documentation
Print carrier-compliant labels directly from Naologic with native Zebra support. Attach verified Certificates of Conformance to every BoL. Split shipments across trucks without recreating orders from scratch.
- Print labels with Zebra ZPL support
- Certificate of conformance printing on BoL
- Bill of Lading splits across shipments
- E-signature capture at driver handover
Delivery Exception Recovery
When a truck carrying $80K in polyethylene tanks is damaged in transit, Naologic automates the recovery. Log an exception, and the system spawns replacement sales orders and expedited manufacturing runs automatically.
- Register delivery exceptions in one click
- Auto-generate replacement orders
- Trigger expedited manufacturing if needed
- Full audit trail on every exception
Pre-Dispatch Flexibility
Packers can split items across multiple shipments, move parts between trucks, and adjust weights before dispatch — without deleting the shipment and starting over. Total flexibility on the loading dock.
- Shipping adjustments on the fly
- Move items between active shipments
- Split lines across tracking numbers
- Dynamic weight corrections
Why switch
Naologic vs. your current system
GlobalShop, DelmiaWorks, JobBOSS, and ProShop were built for job shops and discrete manufacturing. They treat every machine as a single-job, single-cavity unit. Rotational molding requires concurrent multi-arm scheduling, real-time powder variance tracking, and heavy downstream routing — none of which these systems handle natively.
Common questions
Frequently asked questions from Rotary Molders
Rotomolders have specific operational needs that generic ERP vendors don't understand. Here are the answers to the questions we hear most from operations leaders evaluating Naologic.
Ready to replace the spreadsheets?
See Naologic run your rotomolding operation
Your carousel scheduling spreadsheets, powder tracking guesswork, and disconnected systems are costing you tens of thousands per year in wasted material, missed shipments, and manual reconciliation. Book a 30-minute demo and we'll show you exactly how Naologic handles multi-arm scheduling, real-time weight tracking, downstream routing, and compliant shipping — built specifically for rotational molding.
