Gram-level
BOM Control
Lock every resin, masterbatch, and additive down to the gram—yield, cost, and traceability update in real time as the line hauls.
Auto-tunes batch weights to coil yield
One-gram tolerance BOM
Auto-calculates pounds/foot
Linked to production schedules
Live shrink / scrap deduction
Pricing
by Throughput
Automatically calculate price based on output capacity, changeover, dial-overs and output levels
Pricing in pounds and feet
Auto-adjusts on dial-over tweaks
Price per each production line
Minimum runs calculate in any unit of measure
Pricing contracts applied automatically
Capacity Control
Price by the Minute
Feed the planner your changeover minutes, dial-over seconds, and minimum-run kilos; it spits back a drumbeat that maxes out the line.
Min-run size protects color/resin switches
Auto-adjusts on dial-over tweaks
Changeover errors reduced to 0
Planner auto-slots takt
30-sec changeover entry
One-Tap
Production Report
Every shift delivers: scrap by code, over/under weight, multi-scrap splits, downtime reasons, and full weight transformation
Real-time scrap % split by defect code
Multi-scrap allocation
Downtime codes captured
Weight transformation ledger
Track planned vs actual costs with scrap and downtimes
Packaging
Conversion and Flexibility
Automatically converting packaging quantities so you can buy in pallets, sell in units, consume in pounds. Whatever combination you want, works.
Quickly unbundle product packages to quote 30% faster
Reduce quantity calculation errors by 90%
Transfer between warehouses in different packages
Sell with your bundles
Create packing types with unit definitions
Value You Get On Day One
Your line runs at its true constraint speed—no spreadsheets, no surprises.
Faster Quote
Creation
3x
Accounting
Reconciliation
Time
5 min
Raw Material
Planning
Instant
Reordering
Speed
+55%
Oh scrap! Find Every Lost Gram Before It Costs a Dollar
Live in Days, Not Months—AI Plugged in From Minute One
Day 0: Configure Your Workspace
Connect warehouse, silos, and users in one drag-and-drop workspace—your digital plant is live before lunch.
Day 1: Calibrate Capacity Planning
Feed the planner your changeover minutes, dial-over seconds, and min-run kilos; AI starts maxing out the line.
Day 2: Everyone works with the AI
Operators open the app to color-coded reels, gram-level scrap Pareto, and “next-best” AI prompts—coaching crews, not replacing them.